System for Analysis, Simulation and Implementation of Improvements in the Air Conditioning Manufacturing Process

Abstract

This study presents proposals for improvements in an air conditioner assembly line at a factory in the Manaus Industrial Hub. The research details the production process and evaluates factors hindering production, aiming to increase capacity, quality, efficiency, and waste reduction. Company documentary records and simulation tools (Plant Simulation) were used to identify bottlenecks and propose solutions. The new implemented layout provided a sustainable competitive advantage, improved employee training, and access to new automation technologies.