Development of a New Layout for Serial Labels to Reduce Interruptions in TV Lines Caused by Difficulty Reading Barcodes

Abstract

With the advent of new technologies and increasing market demand, companies are continuously looking for ways to improve the efficiency of their production processes by eliminating waste and reducing rework. This study presents a proposal for redesigning serial labels used in the television production process, aiming to minimize interruptions caused by barcode reading failures. Quality tools such as PDCA, Brainstorming, 5W2H, Ishikawa Diagram, and the 5 Whys were applied to identify failure causes and propose effective solutions. The implementation of the new label layout significantly reduced line stoppages and improved the accuracy of collected information, contributing to the efficiency of the production flow.