Implantação de um Novo Layout de uma Linha de Montagem de Motocicletas Estruturado a partir da Metodologia MASP e Ferramentas Lean Manufacturing

Abstract

This study aims to approach the implementation of a new layout of manufacturing process for high displacement motorcycles using the MASP methodology and Lean Manufacturing tools as a facilitator to adapt to market oscillations. The research was carried out in a motorcycle industry located in the Free Trade Zone of Manaus, using the PDCA method after SWOT analysis to define the project focus. The main results were: increased production flexibility, 67% reduction in WIP, industrial space savings, operator training, optimization of human resources, reduction in operational costs, and enhanced competitiveness in the national market.