Otimização de Processos Industriais no Polo Industrial de Manaus (PIM): Desenvolvimento de um Dispositivo para Eliminar Contato Manual, Reduzir Esforço Repetitivo e Riscos Ergonômicos, Melhorando a Qualidade e Reduzindo Custos

Abstract

This study presents the development and implementation of an automated device for assembling steel balls and applying grease to column tubes in motorcycle production lines. The objective was to eliminate manual contact, promote ergonomic improvements, and optimize the production cycle. The methodology included requirements analysis, prototyping, pilot testing, and validation in a real environment. The results demonstrated a 25% reduction in cycle time, a 40% increase in product quality, and significant improvements in ergonomic indices. The economic analysis showed a financial return in less than 12 months. This work highlights the benefits of automation and suggests expanding the device to other stages of the production process, integrating advanced technologies such as artificial intelligence and cyber-physical systems to enhance efficiency and quality gains.