Dissertação PPG.EGPSA
URI permanente para esta coleçãohttps://rigalileo.itegam.org.br/handle/123456789/3
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Resultados da Pesquisa
Item Desenvolvimento de um dispositivo para eliminar contato manual, reduzir esforço repetitivo e riscos ergonômicos, melhorando a qualidade e reduzindo custos – otimização de processos industriais no Polo Industrial de Manaus (PIM)(Instituto de Tecnologia e Educação Galileo da Amazônia, 2024) CRUZ, Cristovão Santiago da; GUIMARÃES, Gil EduardoThe present work aims to optimize the execution of a manufacturing process by making a practical device to assemble the steel balls and lubricate the motorcycle column tube with grease, thus eliminating the manual contact of the employee with the balls and grease, reducing repetitive effort and also ergonomic risks, following NR17, meeting the safety standards present in NR12 and increasing the efficiency of the production process, improving quality, reducing costs and avoiding injuries to the employee. The company where the project was implemented is located in a strategic area, in the heart of the Americas and the Amazon in the Manaus Industrial Complex, which is one of the most modern industrial and technological centers in all of Latin America. The project was implemented in a factory in the Manaus industrial complex in the two-wheel sector, in the production sector of the Assembly Line. The results showed that the automated device reduced physical effort, eliminated contact with grease, increased assembly precision, and significantly reduced operating costs.Item Otimização da produção de baterias de lítio: implementação de tecnologias da indústria 4.0 no polo industrial de Manaus(Instituto de Tecnologia e Educação Galileo da Amazônia, 2024) DAMASCENO, Alexandre Holanda; LEITE, Jandecy CabralThis work addresses the integration of cyber-physical systems for the automation of industrial processes at the Manaus Industrial Pole (PIM), with a focus on lithium battery production. The justification for the study is anchored in the growing demand for electronic devices, which requires greater efficiency and quality in battery production while seeking to reduce operational costs and improve worker ergonomics. The theme of the study involves the application of Industry 4.0 technologies, with the aim of modernizing the production process of the Manaus Industrial Pole, aligning it with global market demands and the need for automation. The objectives of the work included the creation of an automation prototype consisting of 12 stations, in order to increase precision, reduce variability, and improve the performance of the production line. Furthermore, real-time monitoring systems and advanced robotics were integrated to optimize the critical phases of battery production. The methodology used involved mapping the previous manual production process, followed by the implementation of an automated system. Comparative data on efficiency, rejection rate, and cycle time were collected before and after automation to assess the impact of improvements. The main results indicate a significant increase in productivity, with a reduction in cycle time from 5 to 3 minutes and a drop in the rejection rate from 12% to 3%. Automation also contributed to a reduction in operational costs and an increase in overall equipment efficiency. The conclusions indicate that modernization, aligned with Industry 4.0 technologies, brought substantial gains in terms of competitiveness, quality, and sustainability.